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油基钻井液井壁强化技术研究进展

Research progress on wellbore strengthening technology of oil-based drilling fluid

  • 摘要: 当前全球油气勘探开发正加速由浅层常规储层转向“衰竭、深层、低渗、非常规”领域,油基钻井液面临严峻的井底溢漏挑战。提出了“预测裂缝开度−优选井壁强化材料种类−优化颗粒级配与含量−室内评价井壁强化效果−现场精细控压钻进”油基钻井液井壁强化对策,基于此,总结了21世纪以来形成的“强力链架网封堵漏失通道、化学胶固强化岩体结构、化学覆膜阻挡流体侵入”新理论、“基于数字孪生的岩石强度预测、模拟纳微米孔缝的钻井液滤失测试、利用多尺度CT成像技术的孔−缝−渗分析、考虑非连续介质多场耦合的井周应力数模量化”新方法以及与新理论相对应的新材料。最后,展望了油基钻井液井壁强化技术的研究方向,未来可结合现场实时数据和深度学习算法优化提升岩心与井筒数字孪生模型与含复杂裂缝系统井壁强化数学模型的模拟精度、可利用微纳3D打印技术设计制造能够真实模拟地层条件的纳微米孔缝滤失介质、可优化制备工艺以获取价廉高效环保的井壁强化材料、可从细观与微观角度精细表征材料参数对井壁强化效果的影响以及可建立并完善井壁强化数据库为材料粒径级配设计提供便利。随着油基钻井液井壁强化技术的不断完善,其有望成为复杂地层优质快速、安全、高效钻探的主要手段。

     

    Abstract: At present, the exploration and development of global oil and gas are accelerating from shallow conventional reservoirs to "depleted, deep, low-permeability, unconventional" fields, Oil-based drilling fluid is facing severe challenges of bottom hole overflow. In this paper, the countermeasure of wellbore strengthening of oil-based drilling fluid is put forward, which is "predicting fracture opening value-optimizing the types of wellbore strengthening materials-optimizing particle gradation and content-wellbore strengthening effect of indoor evaluating-precise managed pressure drilling on site". Based on this, this paper introduces and summarizes the new theories of "strong force chain frame network plugging loss channel, chemical consolidation strengthening rock mass structure, chemical film forming blocking fluid invasion", the new methods of "rock strength prediction based on digital twin model, drilling fluid filtration test for simulating nano-micron pores and fractures, pore-fracture-permeability analysis using multi-scale CT imaging technology, and mathematical model quantification of wellbore stress considering multi-field coupling of discontinuous media" and new materials corresponding to the new theories formed since the 21st century. Finally, the research direction of oil-based drilling fluid wellbore strengthening technology is prospected. In the future, real-time field data and deep learning algorithms can be combined to optimize and improve the simulation accuracy of the digital twin model of core and wellbore and the mathematical model of wellbore strengthening with complex fracture system. The micro-nano 3D printing technology can be used to design and manufacture the nano-micron pore-fracture filtration medium that can truly simulate the formation conditions. The preparation process can be optimized to obtain cheap, efficient and environment-friendly wellbore strengthening materials. The influence of material parameters on the wellbore strengthening effect can be finely characterized from the mesoscopic and microscopic perspectives. The wellbore strengthening database can be established and improved to facilitate the design of material particle gradation. With the continuous improvement of oil-based drilling fluid wall strengthening technology, it is expected to become the main mean of fast, safe and efficient drilling in domestic complex formation.

     

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