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乙二醇回收系统醋酸脱除优化研究

Optimization of acetic acid removal in ethylene glycol recovery system

  • 摘要:
    目的 提高乙二醇回收系统的总醋酸脱除效率,以实现深水气田海底湿气管线顶部腐蚀防护。
    方法 ①对乙二醇回收系统中再生脱水单元和脱一价盐单元醋酸脱除现状和影响因素进行分析,发现闪蒸分离器母液的pH对总醋酸脱除率具有显著影响;②利用系统原NaOH注入流程,提高闪蒸分离器母液pH,显著提高了总醋酸脱除率;③将NaOH注入点进行优化,消除系统运行稳定性问题。
    结果 富乙二醇经乙二醇回收系统脱一价盐单元后的总醋酸脱除率从30%~40%提升至90%,成功将某深水气田富乙二醇总醋酸质量浓度由5 000 mg/L以上稳定控制在2 000 mg/L以下,满足了管线顶部腐蚀防护要求。
    结论 研究结果为应对醋酸加剧海底湿气管线顶部腐蚀问题提供了新的解决思路和实践,能为类似项目前期设计和运营提供参考和借鉴。

     

    Abstract:
    Objective To improve the total acetate removal efficiency of the ethylene glycol recovery system and achieve corrosion protection at the top of the subsea wet gas pipeline in deepwater gas fields.
    Method Firstly, an analysis was conducted on the status and influencing factors of acetate removal in the regeneration dehydration and monovalent salt removal units of the ethylene glycol recovery system, revealing that the pH of the mother liquor of the flash separator significantly affected the total acetate removal rate. Then, by optimizing the original NaOH injection process to increase the pH of the mother liquor in the flash separator, the total acetate removal rate was significantly enhanced. Finally, the injection point of NaOH was optimized to eliminate operational stability issues.
    Result The total acetate removal rate of the rich ethylene glycol after passing through the monovalent salt removal unit of the ethylene glycol recovery system was increased from 30%-40% to 90%, and the total acetate mass concentration in the rich ethylene glycol from a certain deepwater gas field was controlled from more than 5 000 mg/L to a stable level less than 2 000 mg/L, satisfying pipeline top corrosion protection requirements.
    Conclusion This study presents a new approach and practical solution to the corrosion problem exacerbated by acetate at the top of the subsea wet gas pipeline and can serve as a reference and precedent for the preliminary design and operation of similar projects.

     

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