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耐盐抗剪切阳离子缔合型共聚物的制备及性能研究

Preparation and properties of salt-resistant and shear-resistant cationic association copolymer

  • 摘要:
    目的  针对压裂液用聚合物在剪切条件下易断链、耐盐性不足的问题,设计合成兼具抗剪切与耐盐特性的阳离子缔合型共聚物,为页岩气高效开发提供新型减阻材料。
    方法 以丙烯酰胺(AM)、丙烯酸钠(NaAA)和两种阳离子改性单体为原料,通过水溶液聚合合成了两种缔合型丙烯酰胺共聚物,对合成产物进行了结构表征、微观形貌、抗盐性能、抗剪切性能和减阻性能测试。
    结果 红外光谱和核磁共振氢谱证实制备的共聚物为目标产物,微观扫描电镜显示其具有显著的空间网络结构。两种改性聚合物质量浓度>3 000 mg/L时,表现为高弹低黏流体。在170 s−1下剪切60 min,两种聚合物的黏度保留率均>88%,1 000 s−1时表观黏度均>25.0 mPa·s,抗剪切效果显著。在相同实验条件(聚合物质量浓度为500 mg/L、管道流量为45 L/min)下,两种聚合物溶液均展现出良好的降阻效果:其中P(AM/NaAA/AQAS3)聚合物溶液在NaCl质量浓度为10 000 mg/L的体系中降阻率高达72.54%,在CaCl2质量浓度为2 500 mg/L的体系中降阻率为63.52%;P(AM/NaAA/AQAS4)聚合物溶液在NaCl质量浓度为10 000 mg/L的体系中降阻率为72.37%,在CaCl2质量浓度为2500 mg/L的体系中降阻率为64.72%。
    结论 设计含不同疏水结构缔合型聚合物,对比其耐盐抗剪切等特性,为含疏水结构的新型耐盐抗剪切缔合型聚合物的研发提供理论依据,为页岩气高性能抗剪切、低摩阻压裂液体系构建提供新思路。

     

    Abstract:
    Objective The polymer chain segment used in oilfield chemical working fluids such as fracturing fluid is easy to shear fracture, and the salt-resistant effect needs to be improved. Therefore, the design of a polymer with shear-resistant and salt-resistant is of great significance for the efficient utilization of fracturing fluid.
    Method Two associative acrylamide copolymers were synthesized by aqueous polymerization using acrylamide (AM), sodium acrylate (NaAA) and two cationic monomers as raw materials. The structural characterization, microstructure, salt resistance, shear resistance and drag reduction were tested.
    Result Infrared spectroscopy and nuclear magnetic resonance hydrogen spectroscopy confirmed that the prepared copolymers were the target products, and microscopic scanning electron microscopy showed that they had a remarkable spatial network structure. When the mass concentration of the two modified polymers was higher than 3 000 mg/L, the polymers behaved as the high elastic and low viscosity fluids. When the shear rate of 170 s−1 was cut for 60 min, the viscosity retention rate of two polymers was higher than 88%, and the apparent viscosity of two polymers was higher than 25.0 mPa·s at 1 000 s−1, with significant shear-resistant effects. When the mass concentration of P(AM/NaAA/AQAS3) polymer solution was 500 mg/L and the pipeline flow rate was 45 L/min, the drag reduction rate of NaCl with a salinity of 10 000 mg/L was as high as 72.54%, and the drag reduction rate of CaCl2 with a salinity of 2 500 mg/L was 63.52%. Under the same conditions, the drag reduction rate of P(AM/NaAA/AQAS4) polymer solution in 10 000 mg/L NaCl solution was 72.37%, and that in 2 500 mg/L CaCl2 solution was 64.72%, which had a good drag reduction effect.
    Conclusion By designing associative polymers with different hydrophobic structures, and comparing their salt resistance, shear resistance and other characteristics, a theoretical basis is provided for the development of new salt-resistant and shear-resistant associative polymers with hydrophobic structures, and ideas are also provided for the construction of high-performance shear-resistant and low friction fracturing fluid systems during the shale gas extraction.

     

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