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H2S/CO2共存体系下P110S钢缓蚀剂优选及评价

Optimization and evaluation of corrosion inhibitor for P110S steel in H2S/CO2 coexistence system

  • 摘要:
    目的 H2S/CO2共存体系井筒管材腐蚀会严重影响油气井生产安全,在井筒中加注高效的针对性缓蚀剂是最有效的措施之一。选取3种井筒材料防腐效果较好的抗H2S/CO2腐蚀的缓蚀剂,模拟现场P110S钢的腐蚀行为。
    方法 采用挂片失重法与表面形貌分析对P110S钢进行腐蚀评价,通过电化学测试系统进行电位极化曲线测试;同时,结合分子动力学,计算缓蚀剂分子的吸附能、亲核亲电指数并分析前线轨道分布。
    结果 曼尼希碱−1对井筒腐蚀防治效果最佳,缓蚀率可达86.32%,电化学测试结果表明其为阳极为主的混合型缓蚀剂;通过分子动力学模拟研究发现,3种缓蚀剂分子能够在金属表面稳定地吸附,其中曼尼希碱−1含有苯环与O、N极性官能团吸附于Fe表面,长碳链与Fe表面保持平行形成稳定吸附构型,与失重法所得实验结果保持一致。
    结论 曼尼希碱−1是该油田最优缓蚀剂,可为井筒防腐工艺提供有效措施。

     

    Abstract:
    Objective In the H2S/CO2 coexistence system, corrosion of wellbore tubing will seriously affect the production safety of oil and gas wells, and the injection of efficient and targeted corrosion inhibitors into the wellbore is one of the most effective measures. In this paper, three corrosion inhibitors with good anti-corrosion effects against H2S/CO2 corrosion of wellbore materials are selected to simulate the corrosion behavior of P110S steel in the field.
    Method   The corrosion evaluation of P110S steel was conducted using the weight loss method and surface morphology analysis. The polarization curves were analyzed through electrochemical testing. Additionally, molecular dynamics simulations were employed to calculate the adsorption energy and nucleophilic/electrophilic indices of the inhibitor molecules, along with analyzing the frontier orbital distribution.
    Result  Mannich base-1 demonstrated the best performance in wellbore corrosion prevention, with an inhibition efficiency of up to 86.32%. Electrochemical testing results indicated that Mannich base-1 was a mixed type inhibitor mainly composed of anodes. Molecular dynamics simulation studies have found that all three inhibitor molecules could stably adsorb on the metal surface, among which Mannich base-1, containing a benzene ring and polar functional groups (O, N), adsorbs onto the Fe surface, with its long carbon chain aligning parallel to the Fe surface to form a stable adsorption configuration, which was consistent with the results obtained from the weight loss method.
    Conclusion Mannich base-1 is the most optimal corrosion inhibitor for this field and can provide effective measures for the wellbore corrosion protection process.

     

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