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油气站场放空系统动态模拟研究

Dynamic simulation of venting system in oil and gas station

  • 摘要:
    目的 放空设计在油气站场管道系统设计中是一个重要环节,为了进一步优化放空方式并提高管道设计的经济性,对放空系统的最低设计温度、孔板孔径和材料的选取进行研究。
    方法 利用动态模拟软件OLGA和HYSYS在不同实际工况下对两种天然气组分进行放空模拟对比,并通过改变孔板孔径模拟孔后温度的变化情况;然后通过控制泄压条件相同的方式将两种软件孔板孔径的计算结果与常用的孔径计算公式结果进行对比;最后依据相关规范选取放空系统材料。
    结果 对于同种工况下的最低温度,OLGA和HYSYS模拟结果与实测温度的平均误差分别为2.57%和6.04%;HYSYS计算的孔口和尾管两位置处最低温度需要选择两者较小值作为孔后最低温度,而OLGA中不区分孔口和尾管,两者温度视为同一温度;在HYSYS中模拟缩小孔径计算可知,孔后温度会升高,气体马赫数变小;在相同泄压条件下,OLGA和HYSYS模拟的孔径与计算公式结果的平均相对误差分别为9.16%和7.76%。
    结论 设计放空系统的最低温度可以优先选择OLGA的计算结果作为参考;计算孔径时可以用HYSYS初选孔板孔径;对低温工况下的阀门、管道和法兰等放空系统组成部分,应按照选材规范根据实际工况条件进行材料的选取。研究结果可为放空系统中管道及孔板的设计提供参考。

     

    Abstract:
    Objective Vent design is an important part of oil and gas station pipeline system design. To further optimize venting methods and improve the economic efficiency of pipeline design, the research has been conducted on the minimum design temperature, orifice plate diameter, and materials selection for venting systems.
    Method Using dynamic simulation software OLGA and HYSYS, this study conducted venting simulations on two natural gas compositions under different actual operating conditions and compared the results. Additionally, the temperature changes after the orifice by altering the orifice diameter was simulated. Subsequently, the calculation results of the two software programs with the results of established orifice diameter calculation formulas under the same pressure relief conditions was compared. Finally, venting system material was selected in accordance with relevant specifications.
    Result The average error between the simulation results of OLGA and HYSYS and the measured temperature was 2.57% and 6.04%, respectively. In HYSYS, the minimum temperature after the orifice was determined by selecting the smaller value between the orifice and tailpipe positions, whereas OLGA treated the temperatures at both locations as the same. Simulations in HYSYS with reduced orifice diameter indicated that the temperature after the orifice increased, and the gas Mach number decreased. Under the same pressure relief conditions, the relative errors between the simulated orifice diameters and the calculated results from OLGA and HYSYS were 9.16% and 7.76%, respectively.
    Conclusion When determining the minimum temperature for the venting system, the calculation results from OLGA can be used as a reference. When calculating the orifice diameter, the initial orifice diameter from HYSYS can be used. For components of the venting system such as valves, pipes, and flanges under low-temperature conditions, materials should be selected according to material selection standards based on actual operating conditions. The research results can provide a reference for pipe and orifices design in the venting system.

     

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