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CCUS环境下温度对碳钢腐蚀影响规律

The corrosion influence laws of carbon steel at different temperatures in CCUS conditions

  • 摘要:
    目的 明确典型碳捕集、利用与封存(carbon capture, utilization and storage,CCUS)技术环境下,温度对N80碳钢腐蚀影响规律,为CCUS的腐蚀控制提供理论支撑。
    方法 开展模拟评价试验,利用高温高压釜开展腐蚀试验,利用失重法计算腐蚀速率,应用扫描电子显微镜、X射线衍射分析仪和三维景深显微镜等技术分析腐蚀形貌、腐蚀产物成分。
    结果 当CO2分压为4.0 MPa、H2S分压为0.1 MPa时,N80钢管的均匀腐蚀速率随温度的升高呈现出先增加后降低的趋势,试片的腐蚀速率在100 ℃附近达到峰值(0.1655 mm/a),试片表面存在不同程度的局部腐蚀。微观分析表明,在100 ℃条件下腐蚀产物膜主要成分为FeCO3、FeS,缺陷最为明显,局部腐蚀也最为严重,保护性最差。
    结论 温度对CCUS工程的腐蚀反应的影响规律较为复杂,试验条件下CO2和H2S的分压比为20~500,试验条件下腐蚀过程由CO2、H2S协同控制。

     

    Abstract:
    Objective The aim is to elucidate the corrosion laws of carbon steel corrosion at different temperatures in representative CCUS conditions, providing theoretical support for CCUS corrosion control.
    Method Through simulated evaluation tests, corrosion experiments were conducted using a high-temperature and high-pressure reactor, with the corrosion rate calculated by the weight loss method. The corrosion morphology and product composition were analyzed using analytical techniques such as scanning electron microscopy, X-ray diffraction, and 3D depth-of-field microscopy.
    Result When the CO2 partial pressure was 4.0 MPa and the H2S partial pressure was 0.1 MPa, the uniform corrosion rate of N80 steel displayed a non-monotonic trend with increasing temperature, characterized by an initial increase followed by a decrease, with a peak rate observed at approximately 100 ℃, with varying degrees of localized corrosion observed on the specimen surfaces. At this peak temperature, the corrosion product film exhibited the most substantial defects. The corrosion products were identified to be primarily composed of FeCO3 and FeS.
    Conclusion The influence of temperature on corrosion reactions in CCUS systems is complex. Under the experimental conditions, with the CO2/H2S partial pressure ratio within a range of 20 to 500, the corrosion process is synergistically controlled by both CO2 and H2S.

     

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