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LNG接收站智能生产系统研究

Investigation of an intelligent production system for LNG terminals

  • 摘要:
    目的 基于大数据技术、工艺机理建模和优化算法相结合的模式,在工业4.0指导下,从系统耦合集成和生产方案解耦执行两方面进行液化天然气(liquefied natural gas, LNG)接收站智能生产系统的研究。
    方法 在系统集成方面,基于全流程生产数据和LNG物性库,构建工艺热力学模型,揭示LNG接收站各工段之间的能量转换耦合作用机理;在生产决策解耦方面,建立需求驱动的全流程(天然气外输、LNG气化、低压泵调度、发热量预测和压缩机调度)生产模型,采用最优化算法,实现大规模生产优化问题的实时求解。
    结果 该研究工作在实际生产中取得了显著的效果,全面提升了接收站的数智化生产和管理水平等功能,在保证生产安全的前提下,可节能5%~10%。
    结论 该研究不仅有助于提升LNG接收站的运行效率和安全性,还能满足环保和能效要求,实现经济和社会效益的双赢。

     

    Abstract:
    Objective This paper presents an intelligent production system of LNG receiving stations from the perspectives of system coupling integration and decoupling implementation of production plans under the guidance of Industry 4.0, based on the combination of big data technology, process mechanism modeling, and optimization algorithms.
    Method In terms of system integration, a process thermodynamic model is constructed based on comprehensive production data and the LNG physical property database, revealing the mechanisms of energy conversion coupling among various process sections within the LNG terminal. For production decision decoupling, a demand-driven, full-process production model encompassing natural gas export, LNG gasification, low-pressure pump scheduling, calorific value prediction, and compressor scheduling is established. By adopting optimization algorithms, this model enables real-time solutions to large-scale production optimization problems.
    Result In practical production, this work has achieved remarkable results, comprehensively elevating the digital and intelligent production and management capabilities of the terminal. While ensuring production safety, it facilitates energy savings of 5%–10%.
    Conclusion This research not only contributes to improving operational efficiency and safety but also meets environmental protection and energy efficiency requirements, achieving a win-win scenario in terms of both economic and social benefits.

     

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